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Wire Processing Machines
Wire Crimp Pull Tester
Minimum Order Quantity: 1 Number
Product Brochure
| Capacity | 50 kgf |
| Brand | Estovir |
| Measuring Range | 0 – 500 N (0 – 50 Kg) |
| Country of Origin | Made in India |
| Measurement Range | 0 to 50 Kg |
| Wire Grip Length | 70 mm |
| Terminal Grip | 9.0 mm |
| Weight | 4.75 Kg |
| Power | 220 V AC |
| Frequency | 50 Hz |
| Model | MPT 500N |
| Dimensions | 490 × 190 × 140 mm |
| Operation Type | Manual |
| Applications | Crimp pull force and tensile testing for wires & terminals |
Overview of Manual Wire Crimp Pull Tester – 500N (50Kg)
The Manual Wire Crimp Pull Tester – 500N (50Kg) is a precision-engineered, hand-operated testing device designed for accurate measurement of crimp strength, tensile force, and pull force in wires and terminals. Its rugged design and high-capacity performance make it ideal for quality control, production validation, and laboratory testing in modern electrical and automotive industries.
With a maximum capacity of 500 N (50 Kg), this tester enables users to verify terminal retention, wire integrity, and crimp quality, ensuring reliable electrical connections. Built for electronics, automotive, appliance, and wire harness manufacturing, it delivers repeatable and traceable results that comply with international testing standards.
Compact, durable, and low-maintenance, the MPT 500N ensures long-term reliability and ease of operation—making it a trusted tool for professionals and testing engineers.
- High-Accuracy Measurement
- Precisely measures crimp strength, pull-off, and tensile force up to 500N (50Kg) with excellent repeatability and accuracy for consistent results.
- Manual, Power-Free Operation
- Simple hand-operated mechanism—no electrical or pneumatic systems required, making it cost-effective and maintenance-free.
- Rugged & Portable Design
- Constructed from high-strength aluminium, it is lightweight (4.75 Kg) yet durable for bench-top or field testing
- Quick & Adjustable Fixtures
- Tool-free, quick-adjust grip system allows secure wire clamping and easy testing of multiple wire sizes.
- Universal Compatibility
- Supports various terminal grips and wire types, ensuring flexibility for different connectors and cable assemblies.
- Consistent & Reliable Testing
- Delivers stable readings for both destructive and non-destructive testing, ensuring precise quality validation.
Applications
- Wire Harness & Cable Assembly – Ensures strong terminal crimp connections during production and batch inspection.
- Electronics Manufacturing – Validates reliable terminal joints in PCB and connector assemblies.
- Automotive Industry – Tests wire integrity and terminal retention in vehicle wiring harnesses and sensors.
- Research & Development Labs – Ideal for material testing, terminal retention analysis, and tensile performance evaluation.
- Appliance & Equipment Manufacturing – Used for auditing and verifying crimp quality in small-scale assembly operations.
Why Choose Manual Wire Crimp Pull Tester – 500N (50Kg)?
- Proven Precision
- Engineered to deliver accurate and repeatable results for audits and lab testing.
- Durable & Compact
- Designed with a robust metal frame ensuring longevity and portability.
- Customizable Fixtures
- Optional grips and accessories for special terminal and wire configurations.
- Comprehensive Support
- Includes calibration, service, and after-sales support from Estovir Technologies.
- Cost-Effective Quality Control
- Combines affordability with industrial-grade precision, ideal for SMEs and professional testing labs.
Additional Information:
- Item Code: TCM_1
- Delivery Time: 1-2 weeks
- Packaging Details: extra at actual
Pneumatic Wire Stripping Machine (PWZ 310)
Minimum Order Quantity: 1 Unit
Product Brochure
| Model | PWZ 310 |
| Power Source | Electric |
| Country of Origin | Made in India |
| Voltage | 220 V AC |
| Brand | Estovir |
| Air Pressure | 3-7 Kg/cm sq |
| Wire Stripping Capacity | Max. dia 15.0 mm |
| Force | 31-37 Kg |
| Dimensions | 480 × 330 × 280 mm |
| Weight | 25 Kg |
| Application | Electric wire stripping machine |
| Automatic Grade | Semi-Automatic |
| Wire Diameter | 100 mm |
| Automation Grade | Automatic |
| Air Cylinder Diameter | 50.0 mm |
The Pneumatic Wire Stripping Machine – PWZ 310 is a compact yet powerful solution for fast, efficient, and precise stripping of wires. Designed with a delicate and ergonomic structure, it is simple to operate while delivering industrial-grade performance. Suitable for small to medium coarse multiconductor cables, telephone lines, computer lines, and power cords, the PWZ 310 ensures superior results in various industrial applications.
Key Features of Pneumatic Wire Stripping Machine – PWZ 310
- High-Precision Stripping
- Adjustable stroke length up to 100 mm for different wire sizes.
- Consistently clean stripping results with minimal material waste.
- Wide Cable Compatibility
- Handles multiconductor cables, telephone lines, computer cables, and power cords.
- Supports coarse and fine wires up to Ø15 mm, including side-by-side stripping.
- Robust & Durable Build
- Equipped with a double-acting air cylinder for smooth operation.
- Industrial-grade components ensure long-lasting reliability.
- User-Friendly & Ergonomic
- Compact and delicate design makes operation simple and reduces fatigue.
- Easy adjustment for diameter and length, ideal for different cable types.
- Energy-Efficient Pneumatic Operation
- Works with 3–7 Kg/cm² air pressure for high output with low energy use.
- FRL recommended to extend machine life and minimize wear.
- Twisting & Forming Functionality
- Multiple synchronous torsion ensures stripping and twisting in one process.
- Perfect for jumper wire processing, cutting, peeling, and forming.
Key Applications of Pneumatic Wire Stripping Machine – PWZ 310
Electronics Manufacturing- Strips and twists wires for PCB assembly and component connections.
- Supports delicate computer cables and jumper wire processing.
- Automotive Industry
- Prepares multiconductor and thick round cables for harness assembly.
- Ensures consistent quality for safety-critical automotive wiring.
- Cable & Wire Harness Production
- Ideal for power cords, side-by-side stripping, and bulk processing.
- Improves productivity with high-speed, accurate stripping and twisting.
- Industrial Automation
- Compatible with continuous production systems for wire processing.
- Enhances efficiency in assembly lines requiring repetitive stripping.
Why Choose Pneumatic Wire Stripping Machine – PWZ 310?
- Proven Reliability
- Double-acting air cylinder ensures smooth and consistent operation.
- Designed for small, medium, and industrial-scale production.
- Superior Performance
- Outperforms similar machines with multi-function stripping + twisting.
- Affordable pricing without compromising on efficiency.
- Compact & Efficient Design
- Small footprint fits easily into workshops and production floors.
- Lightweight yet durable construction for long-term use.
- Versatile Operation
- Handles telephone lines, computer cables, power cords, and jumper wires.
- Supports both coarse multiconductor and delicate fine cables.
- Backed by Expertise
- Trusted brand support from Estovir Technologies.
- Availability of service, parts, and technical guidance for long-term use.
Additional Information:
- Item Code: PWZ-315
- Delivery Time: 1-7 Days
- Packaging Details: Extra at actual
Vertical Pneumatic Wire Stripping Machine 3F
Minimum Order Quantity: 1 Piece
Product Brochure
| Length | 50 mm |
| Power | 220 V AC |
| Air Pressure | 3-7 Kg/cm |
| Size | 300*200*280mm |
| Frequency | 50 Hz |
| Twisting length | 5-20 mm |
| Weight | 20 kg |
We are the manufacturer of Vertical Pneumatic Wire Stripping Machinery.
Features
- Fastback design
- The double-acting air cylinder
- Should be used with FRL to reduce internal wear of the cylinder
- Durable and extended service life
- Unique design to achieve accurate stripping
Digital Sleeve Cutting Machine
Minimum Order Quantity: 1 Unit
Product Brochure
| Cutting Speed | 3000/hr |
| Automation Grade | Automatic |
| Brand | Estovir |
| Usage/Application | Industrial |
| Material | Mild Steel |
| Driven Type | Stepper Motor |
| Compressed Air | No |
| Multiple Wire Processing | Yes |
| Voltage | 220 V AC, 50 Hz, 100 W, 220 v |
| Weight | 29 Kg, 29 Kg |
| Cutting Width | 0.1 mm – 120 mm |
| Model Name/Number | AWS 120 |
| Country of Origin | Made in India |
| Power | 100W |
| Cutting Length | 0.1 mm – 9999.9 mm |
| Dimension | 400 × 300 × 260 mm |
| Frequency | 50Hz |
| Material Compatibility | PVC Sleeves, Nylon Sleeves, Heat-shrink Tubing, ,Shielding Wire |
Overview
The AWS 120 Digital Sleeve Cutting Machine by Estovir Technologies is a stepper motor-driven system engineered for precision cutting of sleeves, tubing, and cables. It efficiently processes PVC sleeves, nylon sleeves, heat-shrink tubing, flat ribbon cables, and shielding wires with reliable, repeatable accuracy.
With a range of 0.1–9999.9 mm in length and up to 120 mm width, it delivers flexibility for diverse industries. The digital control panel enables quick setup, reduces waste, and ensures consistency. Compact and durable, AWS 120 is ideal for electronics, wiring harnesses, and assembly lines.
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PVC Sleeves – insulation and bundling.
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Nylon Sleeves – abrasion-resistant harnessing.
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Heat-Shrink Tubing – reliable insulation for joints.
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Flat Ribbon Cable – PCB and connector applications.
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Shielding Wire – EMI/RFI protection.
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Cutting length: 0.1–9999.9 mm | Cutting width: 0.1–120 mm
1. High Precision & Performance
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Wide Cutting Range – 0.1–9999.9 mm length, 120 mm width.
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Stepper Motor Drive – Consistent accuracy.
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High-Speed – Up to 3000 cycles/hour.
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Cuts PVC, nylon, heat-shrink, ribbon cable, shielding wire.
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Handles round and flat profiles.
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Digital Panel – Fast setting of length/quantity.
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Simple Operation – Reduces operator fatigue.
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Size: 400 × 300 × 260 mm | Weight: 29 kg.
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Energy Efficient: 220V AC, 50 Hz, 100W.
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Minimal upkeep vs. manual cutting.
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Portable, lightweight build.
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Ergonomic layout reduces handling effort.
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Integrated safety features.
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Consistent Output – Reduces waste.
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Saves Time & Labor – High productivity.
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Backed by Estovir Technologies’ expertise.
Applications
The AWS 120 is a multi-industry solution for precise and repeatable sleeve cutting.
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Electronics – Cutting sleeves/tubing for PCB wiring.
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Wire Harness Production – Consistent lengths for auto/industrial harnesses.
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Aerospace & Defense – Accuracy in mission-critical wiring.
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Consumer Electronics – Boosts output in mass production.
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Training & R&D Labs – Compact, user-friendly, and reliable.
Why Choose AWS 120?
The AWS 120 offers precision, durability, and productivity designed for modern cutting needs.
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Unmatched Accuracy – Stepper motor precision.
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High Productivity – Up to 3000 cycles/hour.
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Material Versatility – Cuts sleeves, tubing, ribbon, shielding wire.
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Low Maintenance & Energy Efficient – Built for long service.
Additional Information:
- Production Capacity: 3000 cycles / hr
- Delivery Time: 1-2 week
- Packaging Details: extra at actual
Automatic Wire Sizing Machine Aws 540
Product Brochure
| Wire Diameter | 1.0mm to 3.5mm |
| Length Setting | Min 10mm to Max 9999mm |
| Time for cutting Length | (L/132 + 1) sec. |
| Output per Hr for Length Lmm | 3600/T |
| Cutting Tolerance | 2.0 mm |
| Dimensions | L- 420 W - 320 H - 360 mm |
| Weight | 24 Kg |
Our organization is counted amongst the most distinguished manufacturers, suppliers and exports of an incredible array of Automatic Wire Sizing Machines. The range made available by us is developed at our multifaceted manufacturing unit. These products are offered by us in variegated specifications as per clients'' requirements.
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Features
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- Suitable for round & flat cables, sleeves etc.
- Optional feed guides for flat cables
- Length measurement through closed loop circuit with encoder feed back
- Special grade tool steel cutting blades
- Capable to feed 3 wires at a time
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Specifications
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- Wire Diameter 1.0mm to 3.5mm
- Length Setting Min 10mm to Max 9999mm
- Time (T) for cutting Length (L) mm T= (L/132 + 1) sec.
- Output per Hr for Length Lmm 3600/T
- Cutting Tolerance +2.0 mm
- Dimensions L- 420 W - 320 H - 360 mm
- Weight 24 Kg
- Power 220V AC, 50 Hz, 100 W